Datacenter electrical work...

Datacenter electrical work...

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Subject Author Date
Datacenter electrical work... essenz 11-06-2007
Posted by essenz on November 6, 2007, 10:51 pm
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Doing some electrical work in a datacenter and have been told to use
the buildings approved electrical contractor.

The quote he gave me seems outrageous, and I wanted to see what people
thought. If anyone here has experience in building/pricing out new
breaker panels in a datacenter, I would love to here what you paid to
help put my quote into perspective.

Here is a basic run down of the environment.

My suite has a 480V 3PH 200amp feed coming into it.

1. Install a 480V 400A 3PH panel and connect to incoming feed (5ft
hard conduit)
Price: $5800

2. Install a 208V 200A 3PH panel
Price: $4200

3. Run an electrical connection (15 feet / hard conduit) with remote
disconnect to an HVAC unit
Price: $2300

4. Wire a UPS into the LINE 480V panel, and the LOAD 208V panel, total
of 10 ft of hard conduit.
Price: $1300

5. Run three conduits from the 208V UPS load panel to three 208V 200A
3PH sub-panels. Use 100amp breakers on the main, and 45 feet total
conduit.
Price: $9000

At first glance, I thought this pricing was very high consider it
really isnt that much work as far as man hours, and the parts are not
astronomical in price. Am I wrong here?


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Posted by T on November 7, 2007, 5:27 pm
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john@essenz.com says...
> Doing some electrical work in a datacenter and have been told to use
> the buildings approved electrical contractor.
>
> The quote he gave me seems outrageous, and I wanted to see what people
> thought. If anyone here has experience in building/pricing out new
> breaker panels in a datacenter, I would love to here what you paid to
> help put my quote into perspective.
>
> Here is a basic run down of the environment.
>
> My suite has a 480V 3PH 200amp feed coming into it.
>
> 1. Install a 480V 400A 3PH panel and connect to incoming feed (5ft
> hard conduit)
> Price: $5800

Copper is very expensive right now but that seems abnormally high for 5
feet of cabling and conduit along with connections. Should be about 1/3
that price.

> 2. Install a 208V 200A 3PH panel
> Price: $4200

The panel itself only costs about three hundred dollars. Breakers are
about $30 each. So lets say there are 50 breakers and 4 hours labor at
$125 an hour it'd be around $2,300

> 3. Run an electrical connection (15 feet / hard conduit) with remote
> disconnect to an HVAC unit
> Price: $2300

Again, way out of line. Even if the cable were $20 a foot it'd only come
out to $300 and metal conduit is reasonably cheap, say about the same
price as cable. Eight hours labor is $1,000 so $1,300 seems reasonable.

> 4. Wire a UPS into the LINE 480V panel, and the LOAD 208V panel, total
> of 10 ft of hard conduit.
> Price: $1300

That sounds about right.

> 5. Run three conduits from the 208V UPS load panel to three 208V 200A
> 3PH sub-panels. Use 100amp breakers on the main, and 45 feet total
> conduit.
> Price: $9000

See the pricing for the panels and derive numbers from that. $9,000
seems high.


Posted by essenz on November 7, 2007, 9:30 pm
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Thanks for the info.

I have no real background to use as a frame of reference just general
knowledge. I am concerned the buildings electrical contractor is
taking advantage of me.

Today he told me his hourly rate is $95 per hour. And I got part
pricing from a supplier, back calculating using his rates, it appears
installing a panel will take him 3 days, installing HVAC connection
will take 2 days, and so on.

Now I am not a professional electrician, but I do know that a panel
does not take 3 days to install.

In telecom I break my butt at $65 per hour doing work, and 8 hours
gets a lot down. I refuse to have an electrical contractor sit around
for 3 days for something that can be done in less then 8 hours. I've
moved entire datacenters in less then 8 hours!

I'm getting other bids, but its a real corrupt business all this union
electrical stuff.

-John

> j...@essenz.com says...
>
> > Doing some electrical work in a datacenter and have been told to use
> > the buildings approved electrical contractor.
>
> > The quote he gave me seems outrageous, and I wanted to see what people
> > thought. If anyone here has experience in building/pricing out new
> > breaker panels in a datacenter, I would love to here what you paid to
> > help put my quote into perspective.
>
> > Here is a basic run down of the environment.
>
> > My suite has a 480V 3PH 200amp feed coming into it.
>
> > 1. Install a 480V 400A 3PH panel and connect to incoming feed (5ft
> > hard conduit)
> > Price: $5800
>
> Copper is very expensive right now but that seems abnormally high for 5
> feet of cabling and conduit along with connections. Should be about 1/3
> that price.
>
> > 2. Install a 208V 200A 3PH panel
> > Price: $4200
>
> The panel itself only costs about three hundred dollars. Breakers are
> about $30 each. So lets say there are 50 breakers and 4 hours labor at
> $125 an hour it'd be around $2,300
>
> > 3. Run an electrical connection (15 feet / hard conduit) with remote
> > disconnect to an HVAC unit
> > Price: $2300
>
> Again, way out of line. Even if the cable were $20 a foot it'd only come
> out to $300 and metal conduit is reasonably cheap, say about the same
> price as cable. Eight hours labor is $1,000 so $1,300 seems reasonable.
>
> > 4. Wire a UPS into the LINE 480V panel, and the LOAD 208V panel, total
> > of 10 ft of hard conduit.
> > Price: $1300
>
> That sounds about right.
>
> > 5. Run three conduits from the 208V UPS load panel to three 208V 200A
> > 3PH sub-panels. Use 100amp breakers on the main, and 45 feet total
> > conduit.
> > Price: $9000
>
> See the pricing for the panels and derive numbers from that. $9,000
> seems high.



Posted by T on November 8, 2007, 1:34 pm
If you were  Registered and logged in, you could reply and use other advanced thread options
john@essenz.com says...
> Thanks for the info.
>
> I have no real background to use as a frame of reference just general
> knowledge. I am concerned the buildings electrical contractor is
> taking advantage of me.
>
> Today he told me his hourly rate is $95 per hour. And I got part
> pricing from a supplier, back calculating using his rates, it appears
> installing a panel will take him 3 days, installing HVAC connection
> will take 2 days, and so on.
>
> Now I am not a professional electrician, but I do know that a panel
> does not take 3 days to install.
>
> In telecom I break my butt at $65 per hour doing work, and 8 hours
> gets a lot down. I refuse to have an electrical contractor sit around
> for 3 days for something that can be done in less then 8 hours. I've
> moved entire datacenters in less then 8 hours!
>
> I'm getting other bids, but its a real corrupt business all this union
> electrical stuff.

Ah, you said the magic word, "Union". Their estimates of time required
are wildly distorted.

I will say this, I do coax and cat5 installs on occasion and had to buy
some footage today. The prices were right where I expected them to be.


Posted by Dale Farmer on November 7, 2007, 10:01 pm
If you were  Registered and logged in, you could reply and use other advanced thread options
essenz wrote:
> Doing some electrical work in a datacenter and have been told to use
> the buildings approved electrical contractor.
>
> The quote he gave me seems outrageous, and I wanted to see what people
> thought. If anyone here has experience in building/pricing out new
> breaker panels in a datacenter, I would love to here what you paid to
> help put my quote into perspective.
>
> Here is a basic run down of the environment.
>
> My suite has a 480V 3PH 200amp feed coming into it.
>
> 1. Install a 480V 400A 3PH panel and connect to incoming feed (5ft
> hard conduit)
> Price: $5800
>
> 2. Install a 208V 200A 3PH panel
> Price: $4200
>
> 3. Run an electrical connection (15 feet / hard conduit) with remote
> disconnect to an HVAC unit
> Price: $2300
>
> 4. Wire a UPS into the LINE 480V panel, and the LOAD 208V panel, total
> of 10 ft of hard conduit.
> Price: $1300
>
> 5. Run three conduits from the 208V UPS load panel to three 208V 200A
> 3PH sub-panels. Use 100amp breakers on the main, and 45 feet total
> conduit.
> Price: $9000
>
> At first glance, I thought this pricing was very high consider it
> really isnt that much work as far as man hours, and the parts are not
> astronomical in price. Am I wrong here?
>

It all depends. Where are you located? work in NYC costs a lot more
than the same work in Des Moines. Union or non-union? right to work
state? Government contract? Sweetheart deal with the landlord? Local
status of graft and corruption? Busy season for the electrician? Long
way from supply houses? Can you shut down all electrical power in all
those panels while the work is being done? ( I charge more if you make
me work in a live panel) You going to pay for insurance? Does the
contractor want to make more than his expenses?

These prices are not out of line, considering the high hassle factor,
hazardous nature of the work in a data center that can't be shut down,
and the stupidly expensive specialized tools and training that you need
to work on larger and higher voltage systems.


--Dale

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